Packaging and Shipping Boxes

Packaging boxes used for shipping are commonly called corrugated boxes, shipping cartons, or mailer boxes, depending on their construction. Corrugated refers to the fluted layer between liner boards that adds strength, while folding cartons are typically thinner boxes used for retail and consumer product presentation rather than transit.

Shipping boxes are typically available from mini sizes for small parts up to jumbo dimensions for bulk shipments. Reputable suppliers offer a full range of sizes and can produce custom dimensions to match specific product footprints, minimizing wasted space and reducing dunnage requirements during transit.

Strength grade depends on product weight, shipping distance, and handling conditions. Heavier or fragile items generally require higher burst or edge crush test (ECT) ratings, while lighter goods can use standard grades. A packaging supplier can recommend the appropriate flute and material combination based on your specific shipping profile.

Yes, shipping boxes and mailers can be custom printed using digital, flexo, or offset methods depending on order quantity and design complexity. Digital printing suits smaller runs with no print plates required, while flexo and offset are more cost-effective at higher volumes with consistent color reproduction.

A shipping box is typically a standard corrugated container, while a shippable mailer is engineered to go directly to the customer without an outer box, often including features like tear strips, return flaps, and interior branding for an enhanced unboxing experience while remaining protective during transit.

Minimum order quantities vary by print method and box style. Digital printing generally allows for no minimum order quantity, making it suitable for smaller brands or test runs, while flexo and offset printing typically require higher volumes to be cost-effective due to setup and plate costs.