Shipping Mailers

There is no minimum order quantity for digitally printed mailers, making them practical for brands ordering as few as 1 unit up to 5,000. Flexo printing typically requires higher volumes to be cost-effective. This flexibility allows startups and growing e-commerce brands to test packaging designs without large upfront investment.

Shipping mailers are available in digital print and flexo print. Digital printing offers photo-quality graphics with no color penalty and no print plate required, ideal for smaller runs or frequent design changes. Flexo printing is typically better suited for larger, repeat production runs where per-unit cost efficiency matters most.

Yes. Shippable mailers are engineered to go directly into the shipping stream without an additional outer box, since the mailer itself is optimized for protection and durability during transit. This reduces material costs, simplifies packing operations, and cuts down on excess packaging waste.

Mailers can be produced in any size and quantity to match specific product dimensions. Options include custom corrugated or folding carton inserts for interior protection, an optional return-flap feature for added security, and full-color exterior branding to support an elevated unboxing experience for the end customer.

Custom shipping mailers can be produced using recyclable materials and recycled content, reducing reliance on bubble wrap and less-recyclable plastics. Many manufacturers also support carbon-negative initiatives through tree-planting partnerships, allowing brands to reduce their packaging footprint while maintaining strong protective performance.

Same-day digital quotes are typically available for quantities between 1 and 5,000 units using E and B flute options. Pricing depends on size, quantity, and print method selected, with digital printing offering faster turnaround for smaller or urgent orders compared to flexo production runs.